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How to improve warehouse efficiency

There are several proven ways to streamline processes, improve management and reduce costs in your warehouse.

Today on the company blog, we're talking about ideas that are worth adopting.

1. Space optimisation and zoning
  • Divide the warehouse into zones, for example: receiving, storage, sorting. This helps to manage processes better and everyone knows where everything is.
  • Use narrow aisles and mobile racking. This allows you to maximise space even if the warehouse is not very large.

2. Addressed storage
  • Implement a system where each item has its own space. This is called addressable storage. With this approach it is much quicker to find the goods you need. This is particularly useful in large warehouses where it is easy to get lost or make a mistake when assembling an order.

3. Implement a WMS (Warehouse Management System)
  • If you have a large range of goods, you should consider implementing a Warehouse Management System (WMS). It automates a large number of processes, from product placement to inventory.

With a WMS, you'll always know where your goods are and you'll be able to schedule your staff efficiently, saving you a lot of time.
4. Human Resources Management
  • Set up a system to motivate staff. For example, bonuses for speed and quality of work.
  • It is also important to plan and monitor tasks in real time so that everything goes according to plan and without errors.

5. Simplify logistics processes
  • Eliminate redundant and duplicated functions. For example, if you have a packing area that can also sort goods, there's no point in having a separate sorting area. You can combine these processes in one place and save resources.
  • Automation with barcodes will significantly speed up operations and improve accounting accuracy. Instead of manually entering the item number, it's easier to scan the barcode and the information is instantly available in the system. Fast and convenient.

6. Lean manufacturing
  • Minimise stock and negotiate with suppliers for more frequent and smaller deliveries. This will help reduce storage costs and keep your stock up to date. For example, why would you want to stock 10,000 radiators, even if you got them at a discount? They will sit in your warehouse for years waiting for customers.
7. Organising the workplace using the '5Cs' method
Using the '5Cs' method (sorting, ordering, cleaning, standardising, correcting) helps to keep workplaces clean and tidy. This increases productivity and reduces the likelihood of errors.
  • Sorting: Put away everything that is not needed and keep only what you need to hand.
  • Keep things in order: Arrange goods so that everything is in its proper place.
  • Cleanliness: Keep work areas clean.
  • Standardise: Set rules to keep things tidy.
  • Improvement: Always look for ways to improve and optimise the warehouse.

8. Regular inventory
  • Even the best warehouse will make mistakes from time to time. A regular inventory will help you identify and correct them before they become a major problem.

By following these simple but important tips, you can greatly improve warehouse efficiency, reduce costs and improve your overall organisation.