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Digital twins in logistics

Imagine having the ability to watch everything that happens in your supply chain through a magic screen. And you can see where problems might appear before they actually occur. Amazing, isn't it? In fact, all of this is already a reality for those who use digital twins.

Let's understand what this system is and how to make even more money with it. The specialists of LLC «SyncraNova» will help us in this.

What is a digital twin
It is a virtual online replica of a physical object or process. It is updated in real time using IoT (device-to-device) data, analytics and other technologies. For example, a digital twin can ‘bring your logistics to life’, showing the status of warehouses, transport, goods and even customer behaviour.

Why you need it
A mistake in logistics can cost a huge amount of money. Did you order too much product and your warehouse was overstocked? Or vice versa - not enough goods to meet demand? Lost time, money and reputation are all unpleasant consequences that a digital twin can help you avoid.

How digital twins work in logistics
1. Warehouse optimisation

You will be able to create a virtual model of your warehouse in order to:
  • Organise the space optimally.
  • Select the best places to place goods.
  • Plan routes for employees and machinery.

Result:
Your warehouse throughput increases, employees spend less time searching for and moving goods, and operations are faster and more efficient.
2. Transport
The digital twin system analyses real-time data and:
  • Builds the shortest and safest routes for delivery.
  • Automatically predicts equipment breakdowns to schedule maintenance in advance and avoid downtime.

3. Global logistics network
A virtual model shows the entire path of a product - from the factory to the end customer. This allows you to see weaknesses and opportunities for improvement at each stage.
It can also be used to play out ‘what if’ scenarios and simulate different situations, such as:
  • What happens if demand increases unexpectedly.
  • How logistics will change if equipment fails or delivery of raw materials is delayed.

Working through these scenarios will allow you to prepare in advance and avoid disruptions to your operations.

What to do right now
1. Assess your supply chain:
o Where are problems most likely to occur?
o Which processes need to be optimised?

2. Choose the right platform:
  • Consider digital twin programmes that are compatible with your systems, e.g.:
ERP (resource management systems): e.g. SAP or Oracle, which manage finance, procurement and inventory.
SCM (supply chain management): these are systems that track the movement of goods and co-ordinate supply chain members.
  • Check whether the system integrates with IoT devices (e.g. sensors that track goods and equipment in real time) in the warehouse or transport.

Digital twins are the ticket to a future where you can save money, time and nerves. Want fewer mistakes, more profits and peace of mind? Don't wait! The sooner you start, the better chance you have of beating the competition. In logistics, those who adapt faster win.